Driving a car with transmission issues isn’t just annoying – it can be downright dangerous. If you own a Ford Fusion, you might have heard whispers about transmission problems or even received a recall notice in the mail. With millions of vehicles affected by Ford’s transmission recalls, understanding what’s happening with your car is crucial for your safety and wallet.
The Major Ford Fusion Transmission Recalls Explained
Ford has issued several significant recalls affecting Fusion transmissions over the years, with the largest happening in June 2022. This massive recall (officially labeled 22S43 by Ford and 22V413 by NHTSA) impacted nearly 3 million Ford vehicles, including 439,483 Ford Fusion models from 2013-2016.
The problem? A small but critical component called the shift cable bushing that connects your gear shifter to the transmission. When this bushing fails, your car might think it’s in Park when it’s actually in Drive – creating a serious rollaway risk.
Timeline of Ford Fusion Transmission Recalls
| Year | Recall Code | Affected Models | Issue |
|---|---|---|---|
| 2022 | 22S43/22V413 | 2013-2016 Fusion with 1.5L, 1.6L, or 2.0L engines | Shift cable bushing degradation causing rollaway risk |
| 2019 | 19S16 | 2013-2016 Fusion with 2.5L engines | Shift cable bushing failures |
| 2018 | 18S20 | Specific 2013-2016 Fusion models | Initial response to shift cable bushing problems |
| 2017 | 17S16 | 2017 Fusion | Torque converter weld stud failures |
More recent recalls have targeted newer models for different issues. For instance, a 2023 recall (23S33) affected 2019-2020 Ford Fusion Energi plug-in hybrids for battery control module problems that could cause power loss or fire, as reported by Ford’s support page.
The Technical Problem: Why Your Fusion’s Transmission Might Be Failing
The main defect in Ford Fusion transmission recalls involves the degradation of the shift cable bushing. This small part connects your shifter to the transmission, and when it fails, what you select with your gear shifter may not match what the transmission actually does.
The Shift Cable Bushing Failure
According to Ford’s analysis submitted to NHTSA, “heat and humidity have the potential to contribute to the hydrological breakdown of the bushing material.” The bushing, made by supplier Hilex from a material called Hytrel 4556, simply wasn’t durable enough for long-term use.
When this bushing fails, several dangerous situations can occur:
- Your car might not actually be in Park despite the shifter showing Park
- You’ll receive no warning about this mismatch
- Your car could roll away if the parking brake isn’t applied
- The transmission might be in a completely different gear than what you selected
Beyond the Recalls: The 6F35 Transmission Problems
Many Ford Fusion models equipped with the 6F35 six-speed automatic transmission have experienced widespread issues not covered by recalls. These problems have generated significant consumer complaints and even class action lawsuits.
Common 6F35 transmission complaints include:
- Delayed or rough shifting
- Slipping gears and transmission shuddering
- Clunking and unusual noises
- Overheating leading to complete transmission failure
- Premature wear requiring transmission replacement
Warning Signs Your Fusion May Have Transmission Problems
Knowing the warning signs can help you identify issues before they become dangerous. Here’s what to watch for:
Signs of Shift Cable Bushing Problems
- Inability to shift out of Park or into your intended gear
- Mismatch between shifter position and dashboard gear indicator
- Vehicle rolling when parked despite shifter showing Park
- Engine not restarting when turned off in a gear other than Park
Signs of General Transmission Problems
- Jerking, shuddering, or jolting during gear changes
- Engine revving but delayed acceleration
- Grinding or whining noises during driving
- Burning smells indicating overheating
- Check engine light or transmission warning indicators
The scale of these problems is significant. From April 2015 through March 2022, Ford identified 1,630 warranty reports and 233 consumer complaints specifically related to shift cable bushing problems, according to NHTSA documentation.
Legal Action and Consumer Protection
The transmission issues have led to significant legal action against Ford. A major class action lawsuit was filed in 2024 involving the 6F35
transmission found in 2010-2020 Ford Fusion models. The lawsuit alleges Ford knew about transmission defects since at least 2009 but failed to properly address them.
Key Claims in the 6F35 Transmission Lawsuit
According to consumer rights advocates, the lawsuit makes several serious allegations:
- Ford concealed fundamental design failures in the transmission
- The company repeatedly misrepresented the root cause of transmission defects
- Consumers were left with unsafe vehicles requiring expensive repairs
- Ford’s technical fixes created a situation where new problems emerged after repairs
For owners experiencing ongoing transmission problems, options include:
- Pursuing lemon law claims if your vehicle has had multiple repair attempts
- Joining class action lawsuits if eligible
- Seeking compensation through consumer protection agencies
What to Do If Your Fusion Is Affected by a Recall
If your Ford Fusion is part of a transmission recall, taking prompt action is essential for your safety.
Steps to Take
- Check Your Vehicle’s Recall Status
Visit Ford’s recall lookup tool and enter your VIN number (found on your insurance card, registration, or driver’s side door jamb). This will tell you if your vehicle has any outstanding recalls. - Schedule Repair at an Authorized Dealer
If your vehicle is affected, contact your local Ford dealer to schedule the recall repair. These repairs are performed free of charge for recall-related issues. - Request a Loaner Vehicle if Needed
If the repair will take multiple days, ask about loaner vehicle availability. - Keep Documentation
Maintain records of all communications, repair orders, and recall notices related to your transmission issues.
The Official Recall Fix
For the major shift cable bushing recalls, Ford’s remedy involves:
- Replacement of the shift bushing with improved materials including heat stabilizers
- Installation of a protective cap over the shift cable bushing
- Free repairs at authorized Ford dealerships
- Reimbursement for owners who paid for repairs before recall notification
The specific parts used in the repair include shift cable bushing (part numbers DG9Z-7K340-A or KV6Z-7K340-A) and shift cable cap (part numbers DG9Z-7S004-A or KV6Z-7S004-A).
The Cost of Transmission Problems Outside of Recalls
For Ford Fusion owners experiencing broader transmission problems not covered by recalls, the costs can be substantial. According to industry estimates, a full transmission replacement averages between $5,758 and $6,267, while transmission control module replacement costs range from $854 to $944.
Many owners report transmission failures occurring at relatively low mileage, sometimes as early as 50,000 miles.
| Repair Type | Average Cost Range |
|---|---|
| Full Transmission Replacement | $5,758 – $6,267 |
| Transmission Control Module | $854 – $944 |
| Shift Cable Bushing Repair (outside recall) | $250 – $400 |
| Transmission Fluid Exchange | $150 – $300 |
How to Protect Yourself After the Recall Repair
Even after having the recall work completed, Ford Fusion owners should remain vigilant about their transmission performance.
Preventive Maintenance Tips
- Check Your Shifter Regularly
Make a habit of verifying that your transmission actually engages the gear you’ve selected. - Always Use the Parking Brake
Regardless of transmission status, always engage your parking brake when parking, especially on hills. - Watch for Fluid Leaks
Regularly check under your car for red or brown fluid that could indicate transmission fluid leaks. - Monitor Transmission Performance
Pay attention to shifting patterns and report any changes to your dealer immediately. - Keep Records of All Services
Maintain detailed documentation of all maintenance, especially transmission-related work.
Current Status of Ford Transmission Investigations
The National Highway Traffic Safety Administration continues to investigate transmission-related issues in Ford vehicles. In March 2025, the agency opened a preliminary investigation into nearly 1.3 million Ford F-150 trucks for unexpected transmission downshifts, showing ongoing scrutiny of Ford’s transmission systems.
Ford has issued 89 recalls in the first half of 2025 alone, making it the most-recalled automaker in the country. This high recall rate suggests the company continues to identify and address safety concerns across its vehicle lineup.
Special Considerations for Specific Fusion Models
Different model years and engine configurations have experienced varying degrees of transmission problems.
2013-2016 Models (Most Affected)
These model years have the highest rates of transmission-related recalls and complaints. The 1.5L, 1.6L, and 2.0L engines paired with 6F35 transmissions are particularly problematic.
2017-2020 Models
Later model years have fewer shift cable bushing issues but may still experience general 6F35 transmission problems. The 2019-2020 Fusion Energi plug-in hybrids have their own specific recalls for battery and power loss issues.
Hybrid and Energi Models
Fusion Hybrid and Energi models use different transmission technology than conventional models. While they avoid some common issues, they have their own set of potential problems, particularly in the power management systems.
Long-Term Outlook for Ford Fusion Transmission Issues
Ford discontinued the Fusion in 2020, but the legacy of transmission problems continues to affect owners. With several class action lawsuits still active and NHTSA investigations ongoing, the full scope of Ford’s transmission issues remains to be determined.
For current owners, the most important actions include:
- Confirming whether your vehicle is subject to any recalls
- Having recall work completed promptly if needed
- Monitoring for signs of transmission problems
- Keeping detailed records of any symptoms or repairs
- Understanding your rights under lemon laws and consumer protection statutes
This transmission saga serves as a reminder of how critical reliable transmission systems are to vehicle safety, and the importance of manufacturers addressing known defects promptly and completely.
Is your Ford Fusion experiencing transmission problems? Don’t ignore the warning signs – check your recall status today and take action to ensure your vehicle is safe to drive.
